Porous Tube Board Plate Ultrafiltration Ceramic Membrane Filter

Product Description

Video & Products Description

Overview

Extremely fine distributed gas bubbles by rotating ceramic membranes. Investigations at the University of Rostock have shown that by an additional rotation of the ceramic membrane discs an average gas bubble size of 10-20 µm can be obtained (compared to 50 µm with the static discs/air in water). In the case of aeration with CO2, no gas bubbles are visible by the use of rotating ceramic membrane discs – the CO2 is directly dissolved in the liquid.

Principle

Pressure is applied on the inside of the membrane disc through a channel structure. Gas flows through the porous material. Thus superfine distributed gas bubbles are created on the membrane surface. The discs can be arranged horizontally or vertically. The insertion of bubbles is also possible in systems under pressure and near boiling point.

Rotation-Filtration

Rotation Filtration (Dynamic Cross Flow Filtration) provides maximum filter efficiency. The cross flow effect (tangential flow cleaning of the filter surface) is generated by the rotating of the filter discs and not by pumping large volumes. Extreme cross flow velocity leads to highly efficient cleaning of the filter surface with very low energy consumption compared to conventional techniques.

Applications

Flotation: The efficiency of flotation processes is clearly increased by the application of discs. Superfine gas bubbles lead to accelerated aggregate formation of dispersed particles. Also ideal for effective ozone insertion with minimized ozone loss.

Oxygenation: In combination with oxygen, there are many advantages in fish farming and aquaria applications.

Comparison of Conventional and Dynamic Cross Flow Filtration

Increased filtration capacity of the Rotation Filtration compared to the conventional Cross-Flow Filtration and Dead End Filtration.

Filtration Performance Comparison Chart
Dynamic Filtration Comparison Graph
Diagram Rotation Filtration

Diagram Rotation Filtration

Rotating Ceramic Filter Discs are assembled in a pressurised housing. The design of the discs shows drainage channels in the inside. The filtrate is transported from the outside to the inside of the discs. The rotation of the discs generates shear forces on the membrane surface. With this technique an increase of a filter cake is avoided resulting in a high filtration flux.

Diagram of a Rotation Filtration: arrangement of volume flows feed, filtrate and retentate (advantages: easy control and less amount of pipework). Main Parameters: Rotation Speed (rotating Ceramic Filter Discs), Transmembrane Pressure TMP (pressurised housing), Solid Content (concentration of liquids due to the removal of filtrate).

Rotation Filtration Modul

Rotation Filtration Modul with Ceramic Filter Discs: Membrane Surface 35 m².

Product Features & Applications

Ceramic filter plates play a key role in the high efficiency and energy saving of ceramic filters. Ceramic filters can be widely used in non-ferrous metal mines, fine coal, chemical, food, medicine, ceramics, and other industries of dehydration filtration. The particle size of the filter is 0.5um-3mm, which is especially suitable for the solid-liquid separation of sand material. For viscous materials, it will have a good dehydration effect by adjusting the slurry performance.

Our products use advanced inorganic membrane preparation technology and a "hole gradient" structure design, utilizing high-quality corundum powder as raw material. The products feature high mechanical strength, stable chemical properties, and strong filtration capacity.

Performance Parameters

Concentration of filtered pulp: (40 ~ 70) %
Output (concentrate volume): ≥ 0.5 t/m²h
Moisture content of cake: ≤ 10%
Average life of ceramic plate: more than one year
Film aperture: 2-3 µm (the smallest can be made 1 µm)
Item 99 alumina 95 alumina 92 alumina Steatite Unit symbol
Bulk Density 3.85 3.65 3.6 2.6 g/cm³ ≥
Flexural Strength 350 300 280 120 Mpa ≥
Max Use Temperature 1700 1500 1400 1000 ℃ ≥
Volume Resistivity 1015 1014 1014 1012 Ω·cm 20℃
Ceramic Filter Product Showcase 1
Ceramic Filter Product Showcase 2
Ceramic Filter Product Showcase 3
Ceramic Filter Product Showcase 4
Ceramic Filter Product Showcase 5
Ceramic Filter Product Showcase 6

Certifications

Certification Documents 1
Certification Documents 2

Exhibitions

Exhibition Booth Detail 1
Exhibition Booth Detail 2
Exhibition Booth Detail 3

Product Packaging & Shipping

Product Packaging Demonstration

Various packing methods are adopted according to different product features, such as bubble wrap, color box or brown box in carton, pallet, wooden case, etc. For Porous tube board plate ultrafiltration ceramic membrane filters, we can determine the most suitable option through mutual consultation.

Shipping Options:

  • By Ship: Most economical, suitable for large volumes, requires more time.
  • By Air: Faster and convenient, moderately expensive.
  • By Express: Maximum flexibility, door-to-door delivery, premium cost.

Factory View & Facilities

Factory Production Line

1. Tableware Production: Equipped with an auto-molding production line, glaze decorating production line, and finished product inspection line to ensure general ceramic standards.

2. Industrial Ceramics: Iso-static pressing equipment, auto-pressing machines in PTC production, continuous kiln, and CNC (Computer numerical control machining center) are utilized to guarantee the quality of each Porous tube board plate ultrafiltration ceramic membrane filter.

3. Test Equipment: Facilities include a composition analyzer, strength tester, light microscope, and thermal expansion coefficient tester.

Frequently Asked Questions

How can I get an offer?
You can send your technical drawings showing detailed requirements along with your expected purchase quantity for the Porous tube board plate ultrafiltration ceramic membrane filter. Providing specific usage conditions helps us suggest the most suitable material and provide an accurate proposal within 24 hours.
Can you accept OEM & ODM?
Yes, we can produce customized products according to your specific dimensions, designs, and drawings.
Can you provide free samples?
Yes, we can provide standard samples free of charge, with the cost of freight and tooling/molds covered by the buyer.
What’s the lead-time for samples?
Standard samples are typically prepared within 3-7 days. Customized OEM designs and complex shapes take approximately 15-45 days.
What’s your production lead-time for bulk orders?
Generally, bulk production takes 30-45 days, which can extend to 45-60 days during peak production seasons.
What are your payment terms?
We typically quote FOB prices. Standard payment terms are a 30% deposit in advance by T/T, with the 70% balance paid before shipment or within 7 days against shipping documents. Alternative payment options (L/C, Western Union, Paypal, etc.) can be discussed.

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